What is Materials of Drone FPV PCB ?
29 Jan 2026 17:43:10 GMT
Tyson From www.hycxpcba.com
When designing a PCB for a FPV drone, the choice of materials and manufacturing processes determines
not only the electrical performanceof the circuit board, but also the weight, stability,
signal quality and reliability of the drone in harsh environments.
Common MaterialsDue to its low cost and high mechanical strength, FR4 is ideal for consumer-grade drones.
Polyimide (PI) materials are often used for drones that require flexible layouts or operate in high-temperature environments.
They are flexible and can withstand temperatures exceeding 250°C,
making them ideal for flexible printed circuit boards (PCBs) or rigid-flex boards.
Metal substrates (aluminium or copper-based) have excellent heat dissipation performance,
so these substrates are widely used in motor drives and LED lighting modules that require high-power heat dissipation.
| Material Type | Thermal Conductivity (W/m·K) | Glass Transition Temp Tg (°C) | Dielectric Constant Dk (1GHz) | Water Absorption (%) | Cost Level |
| FR4 | 0.3 – 0.4 | 130 – 170 | 4.2 – 4.8 | 0.1 – 0.2 | ★ |
| Polyimide (PI) | 0.3 – 0.4 | >250 | 3.5 – 3.8 | 0.1 – 0.2 | ★★★ |
| Aluminum Core | 1.0 – 2.0 | 130 – 170 | 4.0 – 4.5 | <0.1 | ★★ |
| Copper Core | 2.0 – 3.0 | 130 – 170 | 4.0 – 4.5 | <0.1 | ★★★ |
| Carbon Fiber Composite | 3.0 – 6.0 | 200 – 250 | 3.2 – 3.6 | <0.05 | ★★★★ |
How to Make a Drone PCB ?
If you want to try to make your own drone PCB, you can use PCB design software to get a layout and customize your board. Look at this video for reference:
Testing and Quality Control of Drone PCBs
Preliminary Electrical and Functional Testing
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Appearance and soldering quality inspection
- Use a microscope or AOI (automatic optical inspection) system to check the quality of the PCB solder joints.
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Electrical continuity and insulation testing
- Use a flying probe tester or fixture to perform electrical continuity testing.
- Conduct insulation resistance testing to ensure that the performance of the insulation meets the required standards for different networks.
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Functional testing
- Verify that the flight control board firmware has been correctly programmed and is functioning normally.
- Check the stability of the data acquired and output from the various sensors.
Signal Integrity and High-speed Performance Testing
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Impedance consistency testing
- Use a TDR (time-domain reflectometer) to verify that the impedance of the high-speed signal traces meets the design requirements.
- Check the impedance matching of differential pairs to prevent high-speed signal reflection and distortion.
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Signal quality assessment
- Use an oscilloscope to analyse the waveform, jitter and eye diagrams of critical signals.
- Evaluate the stability of signals under different temperature, humidity and power supply conditions.
Environmental Durability and Structural Strength Testing
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Thermal cycling testing
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Humidity and heat testing
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Mechanical shock and vibration testing
Flight Simulation and Field Verification
Applications of Drone FPV PCB
| Drone Application Type | Key PCB Requirements |
| Agricultural Drone | PCB supporting multi-channel motor drivers and precision spray control modules. |
| Energy Inspection Drone | High-speed video processing PCB + GPS module for real-time image transmission. |
| Logistics Delivery Drone | Emphasis on power management and vibration resistance for long-duration flight safety. |
| Emergency Drone | Extreme weather resistance and low-latency image transmission capability required. |
Conclusion
FPV Drone PCB is not only the “central nervous system” of unmanned aerial vehicles (UAVs), but also a critical component that ensures flight performance and safety. With the application of high-speed communication, artificial intelligence, and new materials technology, the design of drone PCBs will become increasingly intelligent, lightweight, and highly integrated.
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